Steel Terms
Annealing
– The process of heating steel and then cooling it slowly at a set rate
to produce the desired strength and formability.
Baghouse – An
air pollution control device used to trap particles by filtering gas streams
through large cloth or fiberglass bags.
Basic Oxygen
Furnace (BOF) – The chief method of producing steel. Molten iron from
the blast furnace is combined with steel scrap in the BOF. Pure oxygen is
blown into the furnace at high velocity to speed combustion and refine the
iron and scrap.
Billet – A
semi-finished steel product that has been rolled or forged from an ingot or
strand cast. It is smaller and longer than a bloom, usually a square cross
section less than 36 square inches. Bars, pipes, wire and wire products are
made from billets.
Blast furnace –
The furnace used to produce iron. Iron ore, coke and limestone are heated to
temperatures in excess of 3,000° F by blasts of hot air. The coke burns,
emitting gases that reduce the ore to metallic iron. The limestone combines
with impurities and forms slag.
Bloom – A
semi-finished steel product that has been rolled or forged from an ingot or
strand cast. It usually has a square cross section exceeding 36 square
inches. Blooms are frequently used in the manufacture of building beams and
columns.
Clarifier – A
settling tank where solids are mechanically removed from waste water. Cold
drawing – The process of reducing the cross-sectional diameter of tubes or
wire by drawing them through dies without heating the material.
Cold rolling –
After hot rolling, annealing and pickling, coils are cold rolled to reduce
them to the proper thickness for sale or additional processing.
Continuous casting
– A faster method of making steel than traditional methods. A caster
accepts molten steel from the basic oxygen furnace and casts it into slabs,
blooms or billets, which are then sent to a finishing mill. The caster
eliminates the need to pour liquid steel into ingots and can literally
accept pours on a continuous basis.
Cooling towers –
They are used to reduce the temperature of water that is used in processing
iron and steel products.
Cupping – The
process of forming tubular- or closed-cylindrical products from a flat
plate. The plate is heated prior to forming.
Electric arc
furnace (EAF) – A method of producing steel to exact specifications.
Steel scrap, limestone and other additives are placed in the furnace. Three
carbon electrodes are lowered into the furnace until they meet the cold
scrap. Electric arcs then produce intense heat, transforming the scrap into
molten steel.
Hot extrusion –
The forming of material of continuous cross section by forcing it through a
die in a press.
Hot rolling –
The process of reheating slabs, billets or blooms and running them through a
series of hot mills, where they are reduced to an intermediate thickness and
then coiled.
Ingot – Metal
that is cast into a mold, weighing as much as 30 tons. Molten steel is
poured from a ladle into an ingot mold. Once it hardens, the steel is rolled
or forged into a bloom, billet or slab.
Integrated – A
term used to describe a steel producer that has ironmaking and steelmaking
capabilities as well as the ability to process steel into finished products.
An integrated producer typically operates a blast furnace to make iron and
has casting, rolling and other equipment to make semi-finished and finished
steel products.
Mandrel – A
shaft on which steel that has been previously bored is mounted for turning
and milling. It also can be a rod that is used to retain the cavity in
hollow metal products during further processing.
Pickling – The
process of chemically removing scale or oxide from metal products to obtain
a clean surface.
Piercing – The
process used to make seamless pipe and tubing from semi-finished products,
called tube rounds.
Pig iron – A
metallic product from the blast furnace containing more than 90 percent
iron. It is used directly in the manufacture of steel. The term arose from
the old-fashioned method of casting blast-furnace iron into molds that
resembled a litter of suckling pigs.
Planishing –
Production of a superior finish on a previously rolled or forged product,
accomplished by passing the steel bar or other product through chill cast or
hardened steel rolls or by hammering with a smooth-faced hammer.
Reversing mill –
Rolling mill designed so the direction the rolls are turning can be reversed
following each pass of the steel. This rotation can be repeated until the
desired reduction is attained.
Roughing stand –
Mill used for preliminary rolling.
Skelp – Steel
sheet or plate from which welded tubing or pipe is made.
Slab – A
semi-finished steel product that is hot-rolled down from an ingot or strand
cast. It is wide and rectangular in shape. Slabs are used in the manufacture
of sheets, strip, plates and other flat-rolled steel products.
Strand casting –
This method uses a caster machine. Molten steel is transferred from a ladle
into a reservoir, called a tundish. From there, the steel flows into molds
of a continuous casting machine. As the metal is water cooled, it solidifies
into one long strand and then is cut to length by torches. |